All Projects
Design case studies and manufacturing-ready work.
CNC Machining Cell: +35% Output with Fixture and CAM Redesign
A bottlenecked CNC cell was rebuilt around new workholding fixtures and optimised CAM programs — 35% more p...
Press Tooling: 80% Fewer Fatigue Failures After FEA-Driven Redesign
Recurring fatigue cracks in press die components were stopping the line. Ansys FEA located the stress conce...
CFD for Process Equipment: Cooling Tunnels, Coating Booths and Cyclones
Flow and thermal CFD on production equipment — cooling tunnels, powder coating booths and cyclone separator...
50+ Automotive PPAP Packages Approved (IATF 16949 / VDA)
Control plans, PFMEAs, MSA studies and dimensional reports for 50+ automotive projects — remote PPAP and AP...
Cocktail Shaker in 304 Stainless with Lever Valve and Slide-Off Strainer
A bar shaker engineered as a mechanism — cylinder valve, lever pour, detachable strainer and moulded measur...
Slim Wallet Insert: Injection-Moulded Case, Hinge and Snap-Fit in 10 mm
A tracker compartment engineered into a slim leather wallet — mechanical pin hinge over living hinge, ABS o...
Squeeze-Action Fishing Hook Tool: From Thumb Push to Stapler Grip
A working tackle product reworked around a stapler-style squeeze mechanism — 13 mm of plug travel at roughl...
Passive Stability Lock: A Flush Foot Anchor for Microgravity
A hands-free boot anchor in a Ø101.6 × 38.1 mm cassette — shielded neodymium array armed by a helix cam, du...
Golf Bag Structure: Club Tube Layout and Production Drawings
A golf bag engineered as a structure rather than a sewn shape — club tube geometry, opening transitions, ha...
Step-In Dog Harness with a Proprietary Twist-Lock Closure
A dial-based closure adapted from BOA-style cable tensioners to pet products — mechanism, moulded parts and...
Ventilated Access Cover Redesigned to BS EN 124-3
A temporary ventilated duct lid re-engineered for load class compliance, anti-slip surface and identificati...
Overhead Stand for a Red Light Therapy Panel
A four-leg stand that holds a therapy panel face-down so the user can lie beneath it — designed around the ...
Two-Axis Servo Tracking Platform with Geared Drive and Pneumatics
A high-speed pan-and-tilt platform built on an aluminium extrusion frame — gear reduction, catalogue servos...
Sleep Mask with an Integrated Nasal Dilator Arch
A premium sleep mask that looks ordinary from outside and carries a carbon nasal arch inside — magnets alig...
Retractable Tactical Dog Leash: Webbing, Snap-Fit Housing, One-Hand Lock
A rugged retractable leash designed around a snap-fit housing and bar-tacked Cordura webbing, with a thumb-...
Portable Water Bottle Filter with Carbon Cartridge and Infuser
A drink-through bottle filter where the infuser does three jobs at once — flavour, cartridge protection and...
Organic Mesh to NURBS: Rebuilding a Shape for Injection Moulding
A polygonal mesh rebuilt as a clean, watertight NURBS solid with draft, parting line and undercuts resolved...
Vacuum-Insulated Dual Vessel for a Thermal Battery System
Two stacked stainless double-wall vacuum vessels with passive heat pipes and a PCM thermal store — every pe...
Universal Portion-Control Dispensing Cap, ¼ tsp to 1 tbsp
A three-piece dosing cap for squeeze bottles — rotating measurement chamber, one-way valve and multi-thread...
Bedside Book Pouch with Integrated Gooseneck Reading Light
A hooked fabric pouch that hangs over a headboard and carries a book plus a reading light — soft goods geom...
Compact Folding Exercise Bench for Small Apartments
A home workout bench engineered to fold flat and offer three heights — stability, leg geometry and pin adju...
Antique Dart Scoreboard Recreated for Metal Fabrication
A vintage mechanical scoring board reverse-engineered from video and photographs, then re-detailed for shee...
Cutting Collar: One Model, Prototype and Production Wall Thickness
A moulded collar drawn at 1 mm for mass production and reissued at 2 mm for the prototype run — parametric ...
Trim-to-Fit Car Mat with a Moulded Liquid Pocket
A universal rubber floor mat cut to size along perforated lines, with a moulded pocket that catches meltwat...
Smart Toaster Module Converted from 3D Print to Sheet Metal
A computer-vision toasting module taken from printed prototype to a manufacturable sheet metal design — cam...
Camera Enclosure Built Around a Custom PCB, Battery and Cooling
A portable tracking camera packaged around a finished custom PCB: sensor alignment, five 18650 cells, heats...
Expanding Soccer Goal: Ratchet Mechanism from 6×12 to 7×16 ft
A goal that grows with a crank — telescoping posts and crossbar driven by an internal ratchet, modelled and...
2.5 L Desk Hydration Pod in Anodised Aluminium and Tritan
A portable water pod with a coiled silicone straw, magnetic mouthpiece and a pop-out refill tube — hidden t...
Wall-Mounted Vending Machine: Fixing a Jamming Gravity Lane
A compact canned-drink vending machine where the real problem was cans jamming in the lane — lane geometry,...
Half-Tooth Kart Sprocket Family in 7075-T6 for CNC Machining
Thirteen rear sprockets with fractional tooth counts — 67.5 through 73.75 — to reach gear ratios whole-toot...
Tonometer Enclosure: Packaging a Medical Device Around Its Electronics
A handheld eye-pressure measurement device housed around a fixed transducer, PCB stack and battery — a 3D-p...
Palm-Tree Coat Stand with Collapsing Branch Mechanism
A sculptural coat stand whose branches fold down under load — a decorative object where the mechanism, not ...
Universal Windshield Sunshade: One Size Against Many Glass Shapes
A sunshade that actually covers the glass — sized from the observation that windshield dimensions repeat ac...
Eight-Section Expanding Pizza Divider, 13 in Closed
An expanding pulley mechanism rebuilt from six sections to eight — a 3D-printable divider that opens evenly...
Keyring Cap Cutter for Tethered Bottle Caps
A pocket tool that clips through the plastic band on EU tethered bottle caps and stores the cut caps for re...
Scissor-Lift Mechanism with Clamp Mounting
A compact scissor linkage designed for stable lift and a clamp interface — link geometry, pivot loading and...
UV-Sterilising Charging Base with Integrated Power Bank
A desk charging base that sterilises its own power bank — sliding enclosure, wireless charging pad and UV c...
Adjustable Cheekbone-to-Ear Wearable in Three Linked Parts
A head-worn device bridging ear canal to cheekbone, made adjustable across face sizes with a headphone-styl...
Illuminated Flag Frame: LED Housing in an Extruded Aluminium Structure
A patented lit flag that always stays extended — LED bar, housing and brackets engineered into an aluminium...
Low-Profile Balance Trainer Designed Not to Be a Trip Hazard
A floor-level balance device where the governing requirement was height — kept low enough to step over safe...
Solid Walnut Fragrance Cap with Perforated Texture
A luxury perfume cap machined entirely from dark walnut — no metal parts — with a blind perforated texture,...
Adjustable Laptop Stand: Ventilation, Tilt and a Stable Base
A desk laptop stand designed around airflow and tipping resistance — slotted deck, adjustable tilt and a ba...
Tactical Glove Assembly Drawing for Overmoulded Protection
A manufacturing drawing showing where polycarbonate plates and cast silicone go on a base glove — the docum...
Beach Umbrella Anchor with Powered Auger and 20,000 mAh Battery
A battery-powered ground screw that drills itself into sand, carries an umbrella and charges a phone — inte...
Reusable Concrete Wall Mould for Low-Cost Island Construction
A PVC-based wall form designed to be produced locally instead of importing ICF blocks — a cost-driven brief...
Spring-Fed Golf Ball Dispenser with Push-Button Release
A compact ball dispenser designed around a spring column and a single button — release timing, ball retenti...
Folding Camping Toilet with Seat and Urine Separation
A compact folding toilet where the missing feature was separation — a functional insert designed to sit on ...
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